The $680K Discovery Hidden in Plain Sight

The Challenge: Expansion Anxiety

A major paper manufacturer with an 80 MW electric load faced a dilemma. Expanding operations meant higher energy costs at a time when margins were already under pressure. Their CFO knew that energy would be their second-largest expense after raw materials, but previous consultants had only offered generic "efficiency" recommendations.

"We were looking at $2M+ in additional annual energy costs from expansion. We needed real solutions, not theoretical savings." - CFO

The PSG Approach: Forensic Bill Archaeology

While others focused on future usage, we dug into 36 months of billing history and utility service records. Our proprietary analysis revealed something stunning: the facility qualified for industrial tariff provisions that had been overlooked for years.

The smoking gun: A rate structure designed for large industrial users with specific consumption patterns - exactly matching this manufacturer's profile.

The "Impossible" Solution

The problem: Utility said rate changes weren't retroactive and would take 6+ months to implement.

Our solution: Leveraged 30-year utility relationships to negotiate immediate implementation with partial retroactive credits. Required 47 days of regulatory filings and direct utility executive negotiations.

The breakthrough: Discovered the facility's expansion actually qualified them for additional industrial discounts - turning their concern into an advantage.

The Results That Changed Everything

  • $680,000 annual savings (16% reduction)

  • $127,000 immediate refund for past overcharges

  • Expansion costs offset by energy savings

  • Ongoing optimization preventing future overpayments

  • Bullet List 5

The Lesson

"PSG found money we'd been overpaying for three years. Our expansion went from a cost concern to a profit opportunity." - CFO

The difference: While others see energy costs as fixed expenses, we see them as optimization opportunities waiting to be unlocked.

Contact Us

(404) 915-1370

PO Box 11586, Atlanta GA 30355

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